Thermoforming technology

rPET fabric thermoforming is a technology that achieves spectacular results. Thanks to modern production lines, we can precisely form the most complex shapes. Waves, grooves and bends – even very deep ones – are not a problem for us. Our new semi-automatic line also makes it possible to produce large-format products (2100×1400 mm) using a variety of materials, including recycled materials. This is where, among other things, the walls of our soft-filled acoustic booths are built.

The entire production process is overseen by experienced engineers who support our customers with their knowledge from the design stage, to achieve the best possible results.

Experience

We are a company with more than 40 years of experience in manufacturing, systematically investing in development and new technologies. From the beginning of our operations, we have been creating products under our own brand, but we also produce for external customers. Amongst others, we are trusted by IKEA, with whom we have been working for 30 years. All our projects are comprehensively handled by a team of engineers with extensive experience in product design, modelling and prototype building.

Technology

Thermoforming involves heating fabrics and shaping them in presses. We have been investing in the development of this technology for almost 10 years, expanding our B2B offer with new raw materials and methods. Our state-of-the-art production lines using robots and conveyors allow precise mass production of both complex shapes with high rigidity as well as multi-layered products incorporating different types of surface materials and fillings.

Quality

Thanks to process automation, we achieve reproducible, very good product quality and our exacting standards are based on ISO 9001 and IWAY certification. The robotic technologies we use ensure precise basing and perfect bonding of individual components of multi-layered products. We are also committed to proven sources of raw materials used in production, with an emphasis on innovation and sustainable practices from our suppliers.

Flexibility

Thermoforming technology allows fibrous fabrics with different densities and different proportions of individual fibres to be used for production. This allows us to produce products of different thicknesses and rigidity, hollow or soft-filled, and to use different types of outer layer materials. The production lines we have and the possibility to work in a nested production system allow us to produce in both large series as well as in smaller batches. The raw materials and methods of individual production steps are individually tailored to customer's needs.